SAPTEX

POLYURTHANE – POLYISOCYANURATE

SYSTEM – CHEMICALS

For

A-          INJECTION PURPOSES; in multifarious densities:

I.               Sandwich Panels.

II.             Refrigerator of Freezer Industries.

III.            Refrigerated Trucks.

IV.         Water Heaters Insulation

V.           Metal Doors Insulation.

VI.         Pipe Duct Insulation.

 

B-          On – SITE SPRAY APPLICATIONS:

Spray – on foam for roofs, chemical tanks & vessels, in various densities. The system is suitable for the heat insulation and sealing.


 

SYSTEM COMPONENTS

 

PUR/PIR, System Chemicals are composed of two components.

 

COMPONENT-A:

Consists of polyol  -  blends

Customized for multifarious – purposes, in wide range of densities, with different rise profiles, according to the end uses and requirements of the customers. The parameters are adjusted according to prevailing specs, and final activity. The blends are normally supplied, in blue – colored  iyon drums of net – weight 220 kg.

 

COMPONENT – B

 

Component – B: is MDI/ISO (Diphenyl – Methane – Disso – cymatia), supplied in iyon drums of 250 kg net weight. It is dark brown liquid at ambient temperatures. It is of two types:

(i)           DiisocyanateDiphenylme thane composition containing some higher functionality isocyanurate, which is about 2.6 – 2.7 and viscosity (@2Tc) 150 – 250 mpas

(ii)         High functionality (2.9 – 3.0) and high viscosity (at 25 co = 350 – 700 m Pa.s) isoeyanate.


 

SYSTEMS – PHYSICAL PROPERTIES

REACTION  PROFILES

&

PRODUCT PROPERTIES


SAPTEX-POLYOLS (GENERAL)

 

FOR

 

INJECTION APPLICATIONS

 

These special polyol are blended for the production of rigid foams for injection purposes. These are classified according to DIN 4102 Part I as 1121113.

 

The general POLYOLS can be processed on all commercially available equipments and provided in various versions, tailored to the customer's individual requirements.

 

TYPICAL PROPERTIES

1.

Physical state:

liquid

2.

Colour:

amber

3.

Odour:

 faint

4.

Solidification temp:

<0°C

5.

Flash point:        

>150°C

6.

Vapour pressure (20 ° C)

<l0 mbar

7.

Sp. Gr. (25 ° C)

1016 (± 0.04)

8.

Solubility in water

sparingly soluble

9.

Viscosity at (25 ° C)

400±50cps

10.

Shelf life

6 months

11.

Storage temp

+10 to 23°C

12.

Fire classification (I)IN 4102)

B2/B3

 

                                               

 

STORAGE: Many polyol blends are hygroscopic and care should he taken to provide minimum exposure to atmosphere by keeping the containers properly sealed when not in use.

 

PRECAUTIONS: Blended polyol mixtures contain tertiary amines / and or organic metallic compound as catalysts I additives, therefore contact with the skin or eves may cause irritation & should he avoided.

 

However the polyols used, in general belong to a class of higher molecular weight compounds, which under normal circumstances of handling & use, do not present any significant hazard to users.

 

In all cases the normal standards of industrial hygiene, should be observed when handling these materials

 

 

SAPTEX-POLYOLS (GENERAL)

 

FOR

 

SPRAY APPLIED APPLICATIONS

 

 

These special polyols are blended for the production of rigid foams for spray purposes. ‘l’hese are classified according to DIN 4102 Part I as B2/B3.

I the spray POLY OLS can be processed on all commercially available equipments and provided in various versions, tailored to the customers individual requirements.

 

TYPICAL PROPERTIES

 

1.

Physical state

liquid

2.

Colour

amber

3.

Odour

faint

4.

Solidification ternp

<0°C

5.

Flash point

>150°C

6.

Vapour pressure (20°C)

<l0 mbar

7.

Sp. Cr. (25°C)

 102 (± 0.4)

8.

Solubility in water

sparingly soluble

9.

Viscosity at (25 °C)

200 ± 5OCPs

10.

Shelf life

6 months

11.

Storage temp.

+10 to 23°C

12.

F’ire classification (I)IN 4102)

B2/B3

 

 

STORAGE: Many polyol blends are hygroscopic and care should be taken to provide minimum exposure to atmosphere by keeping the containers properly sealed when not in use.

 

PRECAUTIONS: Blended polyol mixtures contain tertiary amines / and or organic metallic compound as catalysts I additives, therefore contact with the skin or eyes may cause irritation & should be avoided.

 

However, the polyols used, in general belong to a class of higher molecular weight compounds,  which under normal circumstances of handling & use, do not present any significant hazard to users.

 

In all cases the normal standards of industrial hygiene, should be observed when handling these materials.

 

 

 

 

 

SAPTEX – MDI/N

DIPHENYL-METHANE-DIISOCYANATE

FOR SPRAY & INJECTION

 

SAPTEX – MDI/N, is Diphenyl-Methane-Diisocyanate based composition. It is widely used for the production of rigid polyurethane, heat insulting products. Its flow ability is excellent, due to its unique compositional structure.

 

TYPICAL PROPERTIES

 

1.      COLOUR & APPEARANCE                       = Dark brown liquid

2.      _NCO CONTENT                                         = 30 to 32%

3.      VISCOSITY (25 …C)                                    = 200 – 50 mps

4.      SPECIFIC GRAVITY (25OC)                       = 1.22 (+0.04)

5.      PHENYL  ISOCYANATE CONTENT                      = <50 ppm

6.      SPECIFC HEAT                                           = 1.51 KJ/Kg.K

7.      ACID CONTENT (AS HCI)                          = < 0.05 %

8.      FLASH POINT                                               = over 200 oC

9.      FIRE POINT                                                   = Over 200 oC

10. FREEZING POINT                                        = Below 10c

11. VAPOUR DENSITY                          = 8.5

12. VAPOUR PRESSURE (40OC)                   = Below 10-4mbar at 25 …C

13. TLV                                                                 = 0.2 mg/m3

14. FUNCTIONALITY                                          = 2.6 to 2.7

 

 

STORAGE RECOMMENDATIONS:

 

SAPTEX – MDI/N is a reactive chemical and can reacts with atmospheric moistures, with the formation of insoluble Urea’s and Carbon Dioxide gas, resulting in the pressure build-up in closed containers and viscosity increase of the product. Therefore, the containers must be absolutely dry and carefully air-tight sealed.

The ideal storage temperature is 10oC to 20 oC, but storage is also possible in the range of 10 oC to 30 oC.

Even under appropriate storage conditions, the viscosity and solid contents may increase slightly with time, but have no effect on product quality.

Storage stability is for one year, if stored in moisture tight drums.

 

 

 

Saptex - MDI / HF

 

DIPHENYL-METHANE-DIISOCYANATE

(high Functionality & Viscosity )

For

Continuous PUR Laminated Panels

 

Saptex - MIDI/HF is a high functionality and high viscosity isoeyanate, with functionality 2.9 — 3.0 . It is particularly used for continuous production of polyisoeyanurate and slabs  polyurethane        Continuous laminated boards sandwich panels lt can improve cell homogeneity and dimensional stability of foams, in addition to enhanced mechanical properties. especially, compressive strength, in the direction of vertical to rise.

 

TYPICAL PROPERTIES

 

I.

Colour & Appearance

Dark brown liquid.

2.

Isocynate Content

30.0 to 32.0%

3.

Viscosity ( 25° C)

350 – 700 mpa.s

4.

Specific Gravity (25°C)

1.23 (+2)

5.

Phenyl Isocynate Content

<50 ppm

6.

Acid Content (As HCI)

<0.05 %

7.

Flash Point

230° C

8.

Fire Point

245° C

9.

Freezing Point

Below 10° C

10.

Specific heat

1.51 KJ / Kg.K

11.

Vapour Density

8.5

12.

Vapour Pressure (40° C)

<10 -4 mm Hg

 

 

 

STORAGE RECOMMENDATIONS:

 

 

 

SAPTEX - MDI/HF is a reactive chemical and can reacts With atmospheric moistures, With the formation of insoluble Urea's and Carbon Dioxide gas, resulting in the pressure build-up in closed containers and viscosity increase of the product. Therefore, the containers must be absolutely dry and carefully airtight sealed.

 

The ideal storage temperature is 10° C to 20° C, but storage is also possible in the range of 10° C to 30° C.

 

Even under appropriate storage conditions, the viscosity and solid contents may increase slightly with time, but have no effect on product quality. Storage stability is one year, if stored in moisture tight drums.

 

 

SAPTEX PUR SYSTEM CHEMICALS FOR INJECTION

 

SAPTEX – POLYOL           SAPTEX MDI/ISO

 

Viscosity (20 … C)   400 cps (-50)                         200 cps (-50)

Sp. Gr (20 Co)           1.2 gm/cc (-0.04)                   1.22 gm/cc (-0.04)

Mixing ratio                100 pbw                                 110 – 120 pbw

Mixing temp               : 20-23 oC

Cream time                : 20 Sec.        

Gel time                      : 120 Sec.

Tack free time           : 250 Sec.

Rise time                    : 180 Sec.

 

NOTE: Reaction profile & densities are adjustable according to customers requirements.

 

JIG DWELL TIME:

 

Many factors, like temperature of the facings, chemicals, etc. have considerable effects, on the press injection time; however, the most critical factor affecting the dwell time is the panel thickness. The approximate guide times for various panel thick nesses are as under:

 

Panel Thickness                             Dwell Time

 

50 mm                                                15 minutes

100 mm                                              30 minutes

150 mm                                              40 minutes

180 mm                                              50 minutes

200 mm                                              60 minutes


 

SAPTEX ND SPRAY – APPLIED POLYUREIHANE ROOF INSULATION

 

 

SAPTEX ND- Spray- Applied Polyurethane Root Insulation System, consists of rigid, cellular, closed-cell, thermal insulation polyurethane foam, applied in various thicknesses according to the required thermal conductance thermal resistance value.

TA e polyurethane system chemicals are blended, at a most modern and state of art system house, equipped with all the facilities. To achieve the required parameters, the plant is air conditioned, as well as equipped with controls for low and high temperatures.

The high quality products meet the specifications of National, Regional and International, rigid, cellular, thermal insulation polyurethane standards. These include:

ASTM C-1013, ASTM C-591, HH-1-1972, ASTM E-84, DIN 4102, BS 476, JIS, SASO,GULF, ISO, etc.

NO.

CHARACIERISTICS

Values

Test Method

1.

NOMINAL DENSITY( kg/m3)      

32-35

40-45

ASTM D-1622

2.

COMPRESSIVE STRENGTH (kg/cm2)          

1.50+ 0.2

2.10 + 0.2

ASTM D-1621

3.

THERMAL CONDUCTIVITY(w/mk)

(Aged Value)

0.023

0.023

ASTM C-177

4.

CLOSED CELL content (%)       

90 to 95

90-95

ASTM D-2856

5.

WATER VAPOUR PERMEABILITY (perm-inch)       

1.5

1.4

ASTM C-355

6.

WATER ABSORPTION(%by volume)           

1.0

1.0

ASTM D-2842

7.

CONTINUOUS WORKING TEMP.(C°)        

110oC

110oC

THERMOMETER

8.

COEFFICIENT OF LINEAR

 THERMAL EXPANSION(m/mk)

7 x 10-10

7 x 10-10

B S-4370

9.

DIMENSIONAL STABILITY

(%-Linear Change)

a)       -20o C For 24 HRS

b)       105 + 5 oC For 25 HRS

c)       70 + 3o C & 95 + 5%R.H

 

 

Negligible

1.5

2.0

 

 

Negligible

1.3

1.8

ASTM D-2126

 

 

 

 

10.

Burning characteristics

(classification)

B2/B3

B2/B3

DIN 4102

 

Flammability (Rating)

 

(a)     – Flame

(b)     – Smoke Density

 

 

<75

<450

 

 

<75

<450

ASTM E-84

 

 

Rise Profile

 

Cream Time:

Gel Time:

Tack Free Time:

 

 

 

4-5 sec.

6-8 sec.

18-20 sec.

 

 

 

 

Maxing Temperature:

 

Mixing Ratio:

 

20-23 degree C

 

100 Pbw

 

ISO

 

100 Pbw

 

 

 

 

SAPTEX-HD-SPRAY – APPLIED POLYURETHANE ROOF INSULATION

 

SAPTEX-HD- Spray- Applied Polyurethane Roof Insulation System, consists of rigid, cellular, closed-cell, thermal  insulation high density polyurethane foam, applied in various thicknesses, according to the required thermal conductance/ thermal resistance value.

The polyurethane system chemicals are blended, at a most modern and state of art system house, equipped with all the facilities. To achieve the required parameters, the plant is air conditioned as well as equipped with controls for low and high temperatures.

The high quality products meet  the specifications of National. Regional and International, rigid, cellular, thermal insulation polyurethane standards. These include:

ASTM C-1013, ASTM C-591, 1111-1-1972, ASTM E-84, DIN 4102, BS 476, JIS, SASO. GULF, LSO, etc.

 

TYPICAL PROPERTIES

 

NO

CHARCTERISTICS

VALUES

TEST METHOD

1.

NOMINAL DENSITY (Kg/m3)

50

60

ASTM D-1622

2.

COMPRESSIVE STRENGTH (KG/CM2)
(Parallel Rise)

2.75 (+0.25

5.0 (+0.5)

ASTM D-1621

3.

TENSILE STRENGTH (KG/CM2)

4.0 (+0.5)

5.0(+0.5)

ASTM C-209

4.

FLEXURAL STRENGTH (KG/CM2)

5.0 (+0.5)

6.0(+0.5)

ASTM C-203

5.

SHEAR STRENCTH (KG/CM2)2.

2.0(+0.2)

2.75(+0.2)

ASTM C-273

6.

THERMAL CONDUCTIVITY (w/mk)
(Aged Value)

0.023

0.024

ASTM C-177

7.

CLOSED CELL CONTENT (%)

90 – 95

90 – 95

ASTM C-2856

8.

WATER VAPOUR PERMEABILITY (PERM-INCH)

1.0

0.5

ASTM C-355

9.

WATER ABSORPTION (%BY VOLUME)

1.0

0.8

ASTM D-2842

10.

CONTINUOUS WORKING TEMP. (C°)

110 oC

110o C

Thermometer

11.

COEFFICIENT OF LINEAR THERMAL EXPANSION (M/MK)

7x10-5

7x10-5

B S-4370

12.

DIMENSIONAL STABILITY

(%-LINEAR CHANGE)

(a)   –20° … C FOR 24 ARS.

(b)   105 – 5° … C FOR 24 HRS.

(c)   70 + P …C & 95 – 5% R.H

 

 

Negligible

1.0

1.5

 

 

Negligible

1.3

1.3

ASTM D-2126

13.

BURNING CHARACTERISTICS

(CLASSIFICATION

B2/B3

B2/B3

DIN-4102

14.

FLAMMABILITY (RATING)

(a)   FLAME

(b)   SMOKE DENSITY

 

< 75

< 450

 

< 75

< 450

ASTM E-84

NOTE: Mixing temperature, mixing ratio rise profile are same given in the ND-Spray Polyurethane Roof Insulation.


HIGH DENSITY POLYOL-BLEND FOR INJECTION

WOOD Imitation

 

CENERAL:

This is a special polyol blend for Rigid Polyurethane Foam and is used as wood imitation. The molded density can be achieved as high as 250 % (±50) Kg/m3.

 

This special blend service for the Molding of furniture parts, housing, casings,

Etc. etc.

 

PHYSICAL PROPERTIES:

 

Physical State

Liquid

Colour

Amber

Odour

Faint

Solidification Temp.

<°0C

Flash Point

150 C

Vapour Pressure (20 °C)

<10 mbar

Sp.Gr.(25°C)

1.1

Solubility In Water

Sparingly Soluble

Viscosity (25°C)

100± 2400 cps.

Shelf Life

6 Months

Fire Classification

B2/B3

 

 

STORAGE:  Minimum exposure to atmospheric moisture, by keeping the temperature between 10 °C to 25 °C.

 

REACTION PROFILE & DENSITY:

 

Cream                                    : 45-50            sec.

Time                               : :90-95          sec.

lack Free density                   :145-150        Kg/m3

 

MIXING RATIO & TEMPERTURE:

 

Mixing Temp.             =45+1°C

Polyol (B-Component )         =100 pbw

MDI     (A-Component )            =110 pbw

 

PRECAUTIONS: Blended polyol mixtures contain tertiary amines/ and or organic metallic compounds as catalysts / additives, therefore contact with the skin or eyes may cause irritation and should be avoided. However there is no significant hazard to users and normal standards of industrial hygiene, be observed, when handling these material.

 

 

PUR-INJECTION SYSTEM

TYPICAL PROPERTIES

Property

TEST METHOD

UNIT

CHARACTERIS TIES

 

 

Nominal Density

ASTM D 1622

Kg/m3

IO/inh3

35

2 2

40

2 5

50

3 1

60

3 8

80

5 0

100

6.3

120

7.5

Compressive

Strength

at 10%

dellection

Parallel to

nse

ASTM D1621

Kn/m2

IO/inh2

190+50

28+6

260+50

38+7

350+60

51+9

450+100

65+15

750+100

109+15

1100+100

160+22

1600+200

233+29

Perpendi- cular to nse

ASTM D1621

KN/m2

IO/inh2

150+40

22+6

200+50

29+7

300+50

44+9

400+100

58+15

600+100

87+15

950+150

135+22

1200+200

174+29

Thermal Conductivity at 24 oC mean temp (aged, value) max

ASTM C177

W/mk

0.023

0.023

0.023

0.023

0.024

0.025

0.028

BTU-inn2bn oF

0.16

0.16

0.16

0.16

0.167

0.18

0.20

Water Vapur

Permeability

ASTM C355

PERM-IN

15

15

15

05

04

0.4

0.4

Water Absorption

ASTM D2842

%by volume

1

1

1

1

08

0.7

0.7

Continous working temperature

 

oC

110

110

110

140

140

140

140

 

oF

230

230

230

284

284

284

284

Dmee

Stability

(MAX) beee

ASTM D2126

Method oC

Percent

linear

change

15

15

15

08

07

0.6

0.6

2

2

2

13

12

1.0

1.0

Coemicient of inear thermal expansion

BS 4370

m/mk

7x105

7x105

7x105

7x105

7x105

7x105

7x105

Flammability class

DIN 4102

 

B2B3

B2B3

B2B3

B2B3

B2B3

B2/133

B2/133

Closed cell content

ASTM D2856

 

90.95

90.95

90.95

90.95

90.95

90-95

90-95

 

 

NOTES:         

1-           PUR- Foams are vermin and rodent control and      inert to most of the chemicals.

2-           Higher and lower densities can be provided on request.

3-           Numerical fire rating or fire classifications are not intended to rellect hazards presented by this material under actual fire conditions.

4-           The values given against the above properties are typical and are not meant to imply specification limits, while these should not be used for this purpose without reference to SAPTEX

5-           These leaflets are hereby excluded from any contractual legal bindings.

6-           Recommendation for use should be verified as to suitability and compliance with actual requirements, specifications and any applicable laws and regulations.

7-           Vales can be adjusted without prior notification.

 

 

 

 

1 – Material Safety   Data Sheets

 

a-     Polyol blend

b-     MDI/ISO

 

 

2 – Product safety data sheet.

 

3 – Health and safety precautions

 

 

 

D-TOXICOLOGICAL INFORMATION:

 

 

 

 

I.  INGESTION                                                : LD 50 (oral, rat)

2.  EYE CONTACT                                       :May cause slight transient eye irritation.

3. CORNEAL INJURY                                  : Unlikely.

4. SKIN CONTACT                                       : Essentially non — irritating to skin. Prolonged contact can result in irritation of the skin.

5. DERMA                                                     : LD 50.

6.  INHALATION                                            :Not expected to present a significant inhalation hazard under normal conditions of use.

 

E-TRANSPORT CLASSIFICATION:

Non hazardous goods according to transport classification.

 

F-FURTHER MEDICAL TREATMENT:

If required consult doctor and accompany patient with this urethane information document for treatment.

 

G-STORAGE:

The materials are sensitive to humidity. Partially used drums should be tightly sealed to prevent the ingress of moistures. The preferable storage temperature is 15 to 25 C.

 

H-HANDLING:

During handling gloves and goggles should be worn.

 

Blended polyols mixtures contain tertiary amines / and or organic metallic compounds as catalyst I additives, therefore, contact with the skin or eyes may cause irritation and should be avoided.

 

However the polyol used, in general belongs to a class of higher molecular weight which under normal circumstances of handling and use, does not present any significant hazards to users.

In all cases the normal standards of industrial hygiene, should be observed when handling these materials.

 

 

MATRIAL SAFTY DATA   SHEETS

SAPTEX-POLYOL

A- COMPONENT OF POLY URETHANE SYSTEM

 

 

1st- GENERAL:

 

1.      Chemical Name        :Polyethylene glycol, with additives

2.      Trad Name                 : SAPTEX-A-Component.

3.      CAS NO.                    : 25322-68-3.

 

 

2nd- CHARACTERISTIES: 

 

1.      STATE                                      : Viscous liquid.

2.      COLOUR                                  : Cream.

3.      ODOUR                                     : Usually Faint.

4.      PH                                              : 4.5 – 7.5.

5.      SOLIDIFICATION TEMP.        : < 01° C.

6.      FLASH POINT                          : > 180° C.

7.      FLAMMABILITY LIMIT             : Not applicable.

8.      EXPLOSIVE PROPERTIES  : Not applicable.

9.      OXIDIZING PROPERTIES      : Not applicable.

10. VAPOUR PRESSURE           : < 10 mbar at 20° C. (Negligible)

11. SPECIFIC GRAVITY               : 1.0 to 1.2 at 20° C.

12. SOLUBILITY IN WATER :  sparingly soluble.

13. VISCOSITY                               : 200 + 50 CPS.

 

 

3rd- STABILITY AND REACTIVITY:

 

1.      stable under recommended storage conditions.

2.      Under high heating, the vapours mixed with air may take fire, therefore high temp heating must be avoided.

3.      Materials to avoid are, acids, alalies, oxidizing agents.

4.      Under normal industrial uses, hazardous decomposition products are unlikely.


Material Safety data sheet

SAPTEX MDI/ISO

B- Compnent of polyurethane system

 

 

1st. – Physical and chemical properties

 

1 – Name                                              : Polymeric dephenylmethanediisocyanate.

2 – Alternate name                                 : Polymeric MDI

3 – Trade name                          : SAPTEX –B-Component

4 – CASNO.                                          :9016-87-9.

5 – UN NO.                                           :2489

6- CHEMICAL FAMILY                           :Diisocynate.

7- State                                                 : Viscous liquid

8- APPEARANCE                                  : Dark brown.

9 – ODOUR                                           : Slight.

10 – Flash point                                     : >200 C.

11 – Fire Point                                       : >200 C.

12 – Vapor density                                 : 8.6

         (AIR=1)

13 – Vapur Pressure                              : Below 10-4  mbar at 25C.

14 – Solubility (Water)                            : Reacts with water

15 -   Solubility (Others)                          : Soluble in most organic sovents.

 

2st. STABILITY AND REACTIVITY:

 

1 - CHEMICAL STABILITY                      : Stable at room temperature.

2- CONDITIONS TO AVOID                     : Avoid high temp. & FreeLiflg.

3.  INCOMPATIBILITY                            : This product will react with materials

   containing active hydrogen, such water, alcohol, amine, bases & acids.

 

4. HAZARDOUS POLYMERIZATION       : Polymerization may occur at elevated

                                                              temp. in the presence of alkalis, tertiary

                                                              amines and metal compounds.

 

 5-  FIRE AND EXPLOSION HAZARDS:

 

Containers may burst under intense heat, due to

reaction with water a hazardous build-up

of pressure could result if contaminated

containers are re-sealed.

 

5.      EXITINGUISHING MEDEIN:           

 

water, carbon diovide, dry chemicals,

or appropriate foam. If water is used,

very large quantities are required.

 

6.      FIRE GIGHTING PROCEDURES: 

 

as appropriate for surrounding

materials / equipment.

 

7.      FIRE FICHTING PROTECTIVE EQUIPMENT:

 

Use self-contained breathing apparatus

and full protective clothing.

 

  1. COMBUSTION PRODUETS:
  2.  

CO, CO2 and negligible HCN.

 

3rd- FIRST AID MEASURE:

 

 

In case of accident, if you feel unwell, seek medical advice immediately.

1.      Inhalation: Remove patient from exposure, keep warm and at rest, obtain medical attention.

2.      Skin contact: Remove contaminated clothing. Immediately wash affected areas thoroughly with soap and water. Some organic-materials, such as corn-oil or propylene glycol are effective in decontamination MDI from the skin, when applied immediately. If irritation, redness, or a burning sensation develops & persists, obtain medical advice.

3.      Eve contact: Immediately flush eyes with running water for a minimum period of 15 minutes. If irritation persists, obtain medical attention.

4.      Ingestion: Do not induce vomiting. Provided the patient is conscious, wash out mouth, with water, then give 1 o 2 glasses of water to drink. Immediate medical attention required.

 

4th- PERSONAL PROTECTION:

 

 

1.      for eye protection. Use safety goggles.

2.      for skin protection, use rubber gloves and protective clothing.

3.      when sprayed or heated without adequate ventilation, use approved air respirator.

 

5th- HANDLING AND STORAGE:

 

 

1.      Avoid personal contact with the product or reaction mixture.

2.      Keep containers properly sealed and when stored indoors, in a well ventilated area.

3.      Storage temperature is 16 – 30° C (ideal).

 

 

 

 

HEALTH AND SAFETY

 

The knowledge, of the risk concerned and the adoption of suitable safety precautions can produce a high level of safety for mankind and environment, even when dangerous substances are involved.

 

This information sheet indicates the possible hazards involved in handling the Polyisocyanurate (FIR) and Polyurethane (FUR) finished closed-cell thermal insulation foams.

 

.4.     HEALTH ASPECTS:

 

Properly manufactured rigid closed-cell thermal insulation PUR/PIR foams based on

 

Polyisocyanate constitute no hazard at all for the health.

B. RIGID FOAM DUST: (Normally in the Factory)

 

Sawing milling, and grinding are frequently used operations during the subsequent processing of PUR/PIR rigid foams. All of them tend to produce a considerable amount of dust.

 

For toxicologically inert fine dusts, the MAC- value is 8 mg!m3. This applies to dusts which are neither toxic nor cause a fibrous reaction in lung tissue.

 

To avoid exceeding this MAC-value, the following steps should be taken in plants where dusts from rigid foams are formed.

 

I)   Suitable exhaust ventilation strong enough to carry away the dust arising from grinding and sawing operations, must be provided at the respective work place.

 

ii)  Persons carrying out such work should, wherever possible, wear suitable face masks.

 

iii)  The work place should be cleaned with a suitable vaccum cleaner at least once a day and, where large amounts of dust area formed more often. The settling of dust in dangerous amounts (dust layers of 1 mm) must be avoided.

 

 

 

C.  FIRE SAFETY:

 

Rigid foams based on polyisocyanurate generally achieve a more favorable classification. Systems incorporating flame retardants may in some cases achieve the most favourable fire safety classification.

 

 

The combustion and pyrolysis products of rigid PUR & PIR have a distinctly less toxic effect than those of the natural materials spruce wood and cork.

 

However, it is not possible to eliminate completely the possibility of foams igniting themselves under unfavourable conditions. In rare cases if PUR and FIR rigid foams catch lire, than water, water foam and dry chemical powder (DIN 14406) have proved effective as extinguishing agents.

 

Conventional carbon dioxide-type extinguishers are not very effective.

 

During all extinguishing work, fresh air respirators with independent air supply should he worn.

 

D. SOLID WASTE DISPOSAL:

 

FUR and FIR waste which has completely cured can be disposed of on controlled land-fill sites or special waste dumps.

 

If the waste is to he burned in an incineration plant and in case of products containing halogen (e.g. RI I, TCA, methvlene chloride), scrubbing of the resultant flue gases is essential.